Solution

Factory Digitization

IIoT-enabled factory digitization — OEE monitoring, predictive maintenance and MES integration.

IIoTOEE MonitoringPredictive MaintenanceDigital TwinMES Integration
Factory Digitization
Overview

About This Solution

Smachinato helps manufacturers transition to Industry 4.0 through practical, results-driven factory digitization. We connect existing machines and systems to IIoT platforms, implement real-time OEE monitoring, enable predictive maintenance and integrate production data with ERP and MES systems — delivering measurable improvements in efficiency and uptime.

Key Features

Non-invasive connectivity to existing machines
Real-time OEE calculation and reporting
AI-powered predictive maintenance alerts
Mobile dashboards for management visibility
ERP and MES integration
Cybersecurity-aware architecture
Scalable from single machine to full plant
Ongoing data analytics and optimisation support

Technical Specifications

IIoT Platforms

Ignition, AWS IoT, Azure IoT Hub, custom MQTT brokers

Connectivity

OPC-UA, MQTT, REST API, Modbus, PROFINET

Data Historians

Ignition Historian, OSIsoft PI, InfluxDB

Analytics

Power BI, Grafana, custom dashboards

MES Integration

SAP ME, Siemens Opcenter, custom MES

Cybersecurity

IEC 62443 compliant architecture

Applications

Use Cases & Applications

01

OEE Monitoring & Improvement

Real-time OEE dashboards connecting to existing PLCs and machines, identifying availability, performance and quality losses.

02

Predictive Maintenance

Vibration, temperature and current monitoring with AI-based anomaly detection to predict equipment failures before they occur.

03

MES & ERP Integration

Connecting shop floor systems to SAP, Oracle or custom MES for real-time production tracking, scheduling and quality management.

04

Digital Twin

Virtual models of production lines and equipment for simulation, optimisation and operator training.

Ready to Discuss Your Factory Digitization Project?

Our engineering team is ready to review your requirements and propose the right solution. Contact us today for a no-obligation technical discussion.